Asko W640 Service Manual

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12FAULT TRACINGMetallic sounds are heard from the rear ofthe machine.1. Remove the rear cover plate and investigatethe cause.The programmer does not w

13PROBLEMSCOMMON QUESTIONS AND PROBLEMSThe lid will not openCheck that the main power switch is on.The machine will not startIf the lid is closed, che

14PROBLEMSChemicalsTextiles that have been in contact with chemicals,such as battery acid, solution for perming hair,bleach, lavatory cleaner or acne-

15COMPONENTS AND MEASUREMENT VALUESWASHING MOTORW600/W620, 50 HzPart no.: 80 617 71Resistances:Pins 1-3 0.9 ΩPins 2-3 1.5 ΩPins 4-5 3.8 Ω*Pins 6-7 68.

16COMPONENTS AND MEASUREMENT VALUESRINSE SENSOR, WPS (W660)Part no.: 80 628 16ASKO Rinse sensor type 6622.The rinse sensor is installed connected to t

17TEST PROGRAM AND FAULT INDICATIONSTEST PROGRAM AND FAULTTEST PROGRAM FOR W600 AND W6201. Insert a jumper into E10 on the programmer.2. Start program

18TEST PROGRAM AND FAULT INDICATIONSThe program knob stops in position S afterthe program has finished or been interruptedThis indicates that a motor

19TEST PROGRAM AND FAULT INDICATIONSFoam checkIndicated after the program has finished. Via thelevel sensor the machine has "felt" that ther

20CONSUMPTION VALUESThe following conditions apply for the consump-tion values stated below:Incoming water temperature: 15 °C.Heating element power: 2

21TOOLSTOOLSLIST OF TOOLS"Torx" spanners:• T25• T20• T10Ring spanners• 11/16"• 16 mm• 13 mm• 10 mmSocket screwdriver• 10 mm24 mm extend

INTRODUCTIONYou have in your hand the ASKO Service Manual for the new generation of washingmachines, that are friendly to the environment in both thei

22TOOLSAPPLICATION AREASTop lid:• torx T20Panel• torx T20• 6.5-7 mm wide blade screwdriverFront panel (model without front-loadingdoor)• torx T20Botto

23SPECIAL TOOLSDRUM INSTALLATIONPart no.: 88 011 52This tool is used for centring and is fastened tothe drum edge when removing and installing thefron

24SERVICETOP COVERRemoving the top cover1. Remove the 3 screws at the rear of the topcover.2. Tilt the cover and pull it backwards.Installing the top

25SERVICEDETERGENT INSERTChanging the detergent insert handle1. Pull forward and lift out the detergent insert.NOTEThe detergent insert may have a chi

26SERVICEPANELRemoving the panel1. Remove the top cover by first removing the 3screws along the rear edge and then lifting itoff.2. Pull forward and l

27SERVICENOTEPress with a screwdriver behind the beam whenthe middle of the panel is being pressed into pla-ce.7. W600 and W620: Push the knobs back o

28SERVICEChanging the push-button switches1. Remove the panel in accordance with the sec-tion ”Panel - removing...”.2. Get hold of the switch inside t

29SERVICEChanging the temperature selector (W600and W620)1. Remove the top cover by first removing the 3screws along the rear edge and then lifting it

30SERVICEChanging the push-buttons (W600 andW620)1. Remove the panel in accordance with the sec-tion ”Panel - Removing...”.2. Change the push-buttons.

31SERVICEChanging the push-buttons (W640, W650and W660)WARNINGAn earthed EMC wristband must be worn at alltimes when working with electronic component

5SAFETY REGULATIONSSAFETY REGULATIONSGENERAL• The electrical and plumbing installations shallbe carried out by a qualified electrician andplumber resp

32SERVICEREAR PANELRemoving the rear panel1. Remove the 12 screws around the rear panel.2. Lift off the rear panel.Installing the rear panel3. Offer u

33SERVICEMOTORChanging the drive belt1. Remove the rear panel by first removing the12 screws around it and then lifting it off.2. Take off the drive b

34SERVICEChanging the motor control board (W640,W650 and W660)1. Remove the rear panel by first removing the12 screws around it and then lifting it of

35SERVICEFRONT PANEL (MODELS WITHOUT FRONTLOADING DOOR)Removing the front panel1. Pull forward and lift out the detergent insert.NOTEThe detergent ins

36SERVICEChanging the plastic lockings on the frontpanel1. Remove the front panel in accordance withthe section ”Front panel - Removing...”.2. Remove

37SERVICEBOTTOM COVER (MODELS WITH FRONTLOADING DOOR)Removing the bottom cover1. Open the drain pump cover. Use the parti-tion from the detergent comp

38SERVICEFRONT LOADING DOOR (ONLY MODELS WITHFRONT LOADING DOOR)Removing the front loading door1. Remove the bottom cover in accordance withthe sectio

39SERVICEChanging the inner door1. Remove the front loading door in accordancewith the section ”Front loading door - Remo-ving...”.2. Remove the 4 scr

40SERVICEFRONT PANEL (MODELS WITH FRONT LOADINGDOOR)Removing the front panel1. Remove front loading door in accordance withthe section ”Front loading

41SERVICEDETERGENT COMPARTMENTRemoving the detergent compartment1. Remove the top cover by first removing the 3screws at the rear edge and then liftin

6INSTALLATIONTRANSPORT SUPPORTSBefore the machine can be used, the 3 transportsupports must be removed. Each transport sup-port consists of a screw, a

42SERVICEChanging the detergent compartment corru-gated hose1. Carry out steps 1 to 4 under the heading ”De-tergent compartment - Removing...” above.2

43SERVICEWASHING LIDRemoving the washing lid1. Open the washing lid either by pressing thelid opening button or with the emergencyopening handle behin

44SERVICEChanging the lid catch1. Open the washing lid either by pressing thelid opening button or with the emergencyopening handle behind the drain p

45SERVICEChanging the emergency opener1. Open the washing lid either by pressing thelid opening button or with the emergencyopening handle behind the

46SERVICECOVER PLATERemoving the cover plate1. Open the washing lid either by pressing thelid opening button or with the emergencyopening handle behin

47SERVICECATCHRemoving the catch1. Remove the cover plate in accordance withthe section ”Cover plate - Removing...”2. Release the protection.3. Discon

48SERVICEFRONT END PLATE AND INNER COVER PLATERemoving the front end plate and innercover plate1. Remove the protection and catch in accordan-ce with

49SERVICE10. Install the front end plate and tension the spe-cial tool’s two lower parts to it.IMPORTANTIt is important for the front plate to be loca

50SERVICEDRUMRemoving the drum1. Remove the end plate and inner cover plate atthe front in accordance with the section ”Frontend plate holder... - Rem

51SERVICEChanging the wash ridge1. Insert a screwdriver (or similar thin tool) intothe centre ridge hole and angle it carefully tothe left.2. Pull the

7INSTALLATIONLOCATION OF THE WASHING MACHINEThe washing machine can be either free-standingor built in.A. Free-standingThe washing machine can be loca

52SERVICEDRAIN PUMPRemoving drain pump and pump housing1. Models with front loading door: Remove thebottom cover in accordance with the section”Bottom

53SERVICEChanging the drain pump1. Models with front loading door: Removethe bottom cover in accordance with the sec-tion ”Bottom cover (models with f

54SERVICEChanging the drain pump rubber ring1. Open the drain pump cover. Use the parti-tion from the detergent compartment or ascrewdriver.2. Disconn

55SERVICECOMPLETE HOLDER ASSEMBLYChanging the complete holder assembly(holder, cradle and rear end plate)1. Remove the detergent compartment in accor-

56SERVICEChanging the bearing1. Remove the drum in accordance with the sec-tion ”Drum - Removing...”.2. Remove the v-ring cassette with a screwdri-ver

57SERVICEChanging the v-ring cassette1. Remove the drum in accordance with the sec-tion ”Drum - Remove...”.2. Remove the v-ring cassette with a screwd

58SERVICEChanging the heating element1. Remove the rear panel by first removing the12 screws around it and then lifting it off.2. Disconnect the wirin

59SERVICEChanging the tensioning ring1. Remove the cover plate in accordance withthe section "Cover plate - Removing...".2. Install the spec

60SERVICEChanging the balancing spring1. Remove the top cover by first removing the 3screws at the rear edge and then lifting the coveroff.2. Use plie

61SERVICEELECTRICAL COMPONENT BRIDGE PIECERemoving the electrical component bridgepiece1. Remove the top cover by first removing the 3screws at the re

8INSTALLATIONWATER CONNECTIONThe machine is plumbed in with the connectionhose that comes with it. The water pressure shallbe 0.1-1MPa (approx. 1-10kp

62SERVICEChanging the level switch1. Remove the top cover by first removing the 3screws at the rear edge and then lifting the coveroff.2. Squeeze the

63SERVICEChanging the programmer (W600 andW620)1. Remove the top cover by first removing the 3screws at the rear edge and then lifting the coveroff.2.

64SERVICEChanging the PCU program control board andits holder (W640, W650 and W660)WARNINGAn earthed EMC wristband must be worn at alltimes when worki

65SERVICECROSS MEMBERChanging the input terminal block1. Remove the top cover by first removing the 3screws at the rear edge and then lifting the cove

66SERVICEChanging the fuse1. Remove the fuse holder insert with a screw-driver (1/4 turn).2. Change the fuse.IMPORTANTThe fuse must be of 250V and 6.3

67SERVICEChanging the radio interference filter1. Remove the top cover by first removing the 3screws at the rear edge and then lifting the coveroff.2.

68SERVICEChanging the cable stand1. Remove the top cover by first removing the 3screws at the rear edge and then lifting the coveroff.2. Remove the wi

69SERVICEChanging the volume chamber (W660)1. Remove the top cover by first removing the 3screws at the rear edge and then lifting the coveroff.2. Rem

70SERVICESIDE PANELSChanging the side panels1. Remove the rear panel by first removing the12 screws around it and then lifting it off.2. Models with f

71SERVICEBOTTOMChange of bottom1. Remove the holder complete in accordancewith the section ”Holder complete - Chang-ing holder complete” point 1-7.2.

9MOTOR FUNCTIONSSoakingClockwise 9 seconds on, 6 seconds off, counter-clockwise 9 seconds on, 6 seconds off, and so on.Normal operationClockwise 12 se

72SERVICEChanging the shock absorbers1. Front shock absorbers: Remove the front pa-nel in accordance with the section "Front pa-nel (models witho

73SERVICEChanging the overflow protection device(W660)1. From the rear: Remove the rear panel by firstremoving the 12 screws around it and thenlifting

74SERVICEFRONT RAILChanging the front rail1. Remove the panel in accordance with the sec-tion "Panel - removing...".2. Early models: the hol

75MODIFICATION OF W600 AND W620HOT WATER CONNECTIONThese machines can be modified to include a hotwater connection and thus use a mixed water in-let.I

76MODIFICATION OF W640, W650 AND W660HOT WATER CONNECTIONThese machines can be modified to include a hotwater connection and thus use a mixed water in

77PROGRAMS AND OPTIONS FOR THE W600 AND W620E27800E2 5h7PROGRAMS1. Heavy washPrewash - main wash - 3-5 rinses- (depending onthe market) - short spin d

78PROGRAMS AND OPTIONS FOR THE W600 AND W620Spin drying (W600)The normal spin drying speed is 1 000 rpm.With the 800 button you can select the lowersp

79PROGRAMS AND OPTIONS W640, W650 AND W660Start/StopP3P1 P2 P4Menu EnterPROGRAMP1 ProgramNormal wash, , 1400, 1500 or 1600 rpm,depending on model, m

80PROGRAMS AND OPTIONS W640, W650 AND W660Super rinseAdds 4 extra rinses to the Heavy wash, Normalwash and Fast wash programs. 2 rinses are addedto th

81PROGRAMS AND OPTIONS W640, W650 AND W660OTHER CHOICESRinse sensor (W660)The sensor function minimises water consump-tion and optimises the rinsing r

10MOTOR FUNCTIONSSelected spin drying speed 600-900 rpm(long and short spin dry)A maximum of 10 restarts at limit no. 3 to try toreach the selected sp

82MAKING YOUR OWN PROGRAMS (W640, W650 AND W660)You can make your own wash programs thatwould perhaps suit your own needs better thanthe four preset p

83MAKING YOUR OWN PROGRAMS (W640, W650 AND W660)SELECT THE INITIAL PROGRAMStart by choosing one of the preset wash programs.1. Press the button P1, P2

84MAKING YOUR OWN PROGRAMS (W640, W650 AND W660)Short main washWith this Option you shorten the main washtime by about 31 minutes. Use this Option ify

85MAKING YOUR OWN PROGRAMS (W640, W650 AND W660)EmptyingSelected in combination with Spin dry Off. Thewash program then finishes with the final rinsew

86PROGRAM OVERVIEWPROGRAM OVERVIEWMACHINES WITH 5 RINSESThe Heavy wash, Normal wash and Fast wash programs in the diagram apply to machines with 3 rin

87PROGRAM OVERVIEWMACHINES WITH 5 RINSESThe Heavy wash, Normal wash and Fast wash programs in the diagram apply to machines with 3 rinses.Machines wit

88WASHING WITH THE W600 AND W6201. Sort the washing2. Press the on/off button, , and openthe door 3. Put the washing in4. Put in the detergent and, i

89WASHING WITH THE W640, W650 AND W6601. Sort the washing2. Press the on/off button and openthe door .3. Put the washing in4. Put in the detergent

90CLEANING AND MAINTENANCE351CHECKING THE NEEDLE TRAP AND DRAIN PUMPThe washing machine has a needle trap to catchitems such as coins, hairpins and si

91CLEANING AND MAINTENANCECLEANING THE DETERGENT COMPARTMENT1. Pull towards you and then lift out the deter-gent compartment.2. Rinse and brush the co

11FAULT TRACINGThe machine will not start1.Check that the washing lid is closed properly.2.Check the fuses for the house electricity supp-ly.3.W620: C

ASKO Cylinda AB/ASKO APPLIANCESSE-534 82 VARA  SwedenPhone +46 512 320 00  Fax +46 512 320 10Part. no. 63 003 40